Sustainable Practices 
Composite
Felt-Foam Composite Pads
Felt bonded to foam for mattress and cushion build-ups — combining felt's insulation with foam's comfort.
The step this product skips for you
Normally, building a felt-and-foam layer means buying the two materials separately and laminating them on your own line — another machine, another pass, another chance for the bond to fail. A felt-foam composite pad arrives already bonded: felt for insulation and load distribution, foam for comfort, fused into one layer you drop straight into the build.
Where the balance sits
Every combination is different — a mattress comfort layer wants more foam softness, a seat pad wants more felt support. We set the felt-to-foam ratio, the density and the bond per your application rather than shipping a fixed standard, then cut it to your size.
Key features
- Felt insulation bonded to comfort foam
- Single ready-to-use composite layer
- Made to mattress or cushion specification
- Reduces assembly steps for manufacturers
Applications
Frequently asked questions
- What is a felt-foam composite pad?
- It is a ready-made layer where our recycled felt is bonded to PU foam, combining felt's insulating, load-distributing properties with foam's comfort — supplied as cut pads so manufacturers can skip a lamination step.
- Will the felt and foam layers separate over time?
- The felt and foam are bonded as part of the manufacturing process rather than added on separately afterwards, and the felt-to-foam ratio, density and bond are set for your specific application before we cut it to size.
- What foam can you bond to the felt?
- We bond our recycled felt to PU foam, matched to the softness and support your comfort layer or cushion build-up needs — tell us the application and we'll set the specification.
Get in touch
Have a requirement in mind?
Tell us your GSM, size and application — get a response from a manufacturer with 30+ years of experience. No middlemen.